Description
Electric Induction Forges – Efficient, High-Tech Forging
Electric induction forges are revolutionizing metal heating and forging with their ability to rapidly heat metal stock using magnetic fields.
Induction heating provides key benefits over traditional coal, gas, or electric resistance forges:
– Extremely Fast Heating – Metal can be heated to forging temperature in under a minute in many cases. Increased productivity.
– Energy Efficient – Magnetic fields heat the metal itself, not the surrounding air. Reduced energy waste.
– Precise Temperature Control – Continuous feedback allows fine-tuning of power input and workpiece temp.
– No Open Flame – Induction is clean and does not produce any fumes or smoke. Safer working conditions.
– Compact Footprint – An induction forge takes up less space than traditional forging equipment.
– Automated Operation – Microprocessor controls allow forging programs to be saved and repeated.
The electric induction forge works by generating a high-frequency alternating magnetic field using a power supply and copper induction coil. When the metal workpiece is placed in this field, eddy currents are induced within it, rapidly generating precise internal heating.
Critical components of an induction forge include:
– Power Supply – Provides the high-frequency alternating current to the coil. Capacities from 5kw to 500kw.
– Induction Coil – Made of copper tubing, focuses magnetic field on the workload. Water cooled.
– Insulation – Ceramic refractory materials retain heat while protecting surroundings.
– Cooling System – Removes heat from the induction coil during operation.
– Temperature Controller – Controls power input based on optical pyrometer feedback.
Get the speed, efficiency, and control of electric induction forge heating for your forging work. The future of metal heating is here. Contact us today!
